Crystal HR & Payroll

The hidden payroll errors that look right but could cost your business thousands

Written by Administrator
23 Mar 2026

Need our help?

Do you need expert advice on all things payroll or HR
Get in touch
You can receive monthly updates of more articles like this ...
Sign up to our newsletter, enter your email...
By entering your email address and clicking request you agree to sign up to our mailing list and for one of our staff members to contact you regarding HR solutions.
Est. Reading time: 3 minutes

Most payrolls look fine.

That’s usually the problem.

Because when payroll is wrong, it rarely looks wrong.
The figures seem reasonable.
The totals add up.

But behind the scenes, things aren’t always being calculated correctly.

Why we’re sharing this

We don’t usually write blogs like this.

But over the last few months, as we’ve onboarded new clients, we’ve started to see the same issues appear again and again.

Small things.

The kind of things that are easy to miss if you don’t work in payroll every day.

But in payroll, small issues don’t stay small.

And with year end approaching, we felt it's worth sharing even if it helps one business spot something before it becomes expensive to fix.

A real example (anonymised)

A new Financial Controller joined a business.

As part of getting up to speed, they reviewed the payroll. Nothing looked obviously wrong, but the numbers didn’t quite stack up.

So they asked us to take over their payroll and review the historic payroll.

What we found

This wasn’t one major issue.

It was a series of smaller ones:

  • Employees hadn’t been correctly assessed for auto-enrolment
  • Benefits in kind had the wrong National Insurance treatment
  • Expenses were treated as non-taxable, despite being paid as allowances above HMRC limits

Individually, none of these stood out on a payslip.

But together, they told a different story.

  • The payroll didn’t look wrong.
  • But it wasn’t right either.

How it added up

Because these issues sat within the setup, they weren’t visible to the client unless they checked thoroughly.

The payroll reports looked reasonable, but behind the scenes, the system was applying the wrong rules.

Over time, this led to:

  • Underpaid pension contributions
  • Incorrect tax and National Insurance calculations
  • Adjustments required across multiple tax years

In this case, correcting the payroll meant going back over 3 tax years. The full review and correction process took just over 5 weeks. For the first week, we worked on-site with the client, identifying issues, asking questions and building a clear picture of what the payroll should have looked like.

Only once we had that clarity could we start putting things right.

In this case, with just over 260 employees, the total cost ran into the thousands in under/over tax payments, underpaid pension contributions. Not because of one big mistake, but because no one had checked how the payroll was set up.

Why this happens more than people think

Most businesses check their payroll.

They look at:

  • Gross pay
  • Bonus / Commision
  • Overtime
  • Allowances
  • SMP, SSP
  • Pensions as a whole
  • Totals

And if those figures look right, payroll gets approved. But payroll doesn’t just rely on the numbers you see. Most businesses check their payroll. They just don’t check the part that matters.

Behind the scenes, the system is applying rules:

  • Tax codes
  • National Insurance thresholds
  • Pension assessments
  • Statutory calculations

This is where payroll errors in tend to sit. Not in the output, but in the setup.

Where Payrolls Errors Sit

The real risk

The issue with payroll errors isn’t that they happen.

It’s how long they sit there. Month after month, sometimes, year after year as in this case, until something triggers a review:

  • A query from HMRC
  • An employee question
  • A pension reconciliation
  • A new finance person asking questions

And by that point, you’re not fixing one payroll, you’re going back through history.

Can it be fixed?

In every case, yes.

But it often means:

  • Re-running payroll calculations
  • Correcting pension submissions
  • Reviewing multiple tax periods

What could have been a small fix early on becomes a much bigger job later.

A simple question worth asking

If you run payroll internally or through a provider, it’s you should be asking:

Who actually checks the payroll and how?

Not just the figures going in.

But:

  • How the system is set up
  • Whether employees are assessed correctly
  • Whether the rules are being applied properly

Because that’s where issues tend to sit.

Final thought

This is based on a real scenario (anonymised).

And the common thread is simple:

The payroll didn’t look wrong, but it wasn’t right either.

If you’re not 100% confident how your payroll is set up, it’s it's always worth checking before it becomes expensive to fix. Alternatively, you can do some checks yourself, using HMRC calculators:

Make sure you print out your results.

Want a second pair of eyes?

If you're not sure how your payroll is setup, we’re always happy to have a short, no-pressure conversation.

If you found this article useful, you may find the accompanying article useful: Who Actually Checks Your Payroll?

ChambersSage Accredited Accountant PartnerLiving Wage Foundation LogoCyberessentials Certification Mark Colour
Crystal HR & Payroll Ltd
West Midlands House, Gipsy Lane, Willenhall, West Midlands, WV13 2HA
Get Directions
© 2024 Crystal HR & Payroll Ltd. All Rights Reserved.
Crystal HR & Payroll
Designed & Developed by
Verified by MonsterInsights